Engineering & Project Delivery
Engineering & Project Delivery for Re-Refining Plants
From Re-Refining Technology Selection to Complete Plant Delivery
Our engineering and project-delivery capability has primarily developed around process technologies that Balaji Consultants understands, designs and implements directly particularly used-oil re-refining. This technology-led approach maintains continuity between process design, equipment engineering, fabrication, construction and commissioning.
Depending on project requirements, our scope may extend from process evaluation and FEED through detailed engineering, procurement, fabrication, site construction, commissioning and performance testing.
Project Lifecycle
Our integrated scope covers every stage from initial process evaluation to plant commissioning and beyond. Clients may engage us for the full lifecycle or for specific phases.
01
Feedstock & Process Evaluation
Feedstock characterisation, laboratory assessment and process route identification
02
Concept Development & Process Selection
Alternative route evaluation, capacity definition and technology selection
03
Basic Engineering / FEED
Block flow diagrams, heat & material balances, equipment sizing and project cost estimates
04
Detailed Engineering
PFDs, P&IDs, mechanical, piping, structural, electrical, instrumentation and 3D plant design
05
Procurement & Vendor Engineering
Equipment specifications, technical bid evaluation, vendor coordination and quality inspection
06
3D Plant Design & Constructability
Plant layout, pipe routing, structural integration, clash detection and constructability review
07
Fabrication & Modularisation
Skid fabrication, module assembly, PLC/SCADA integration and Factory Acceptance Testing
08
Construction & Site Integration
Civil, mechanical, electrical and instrumentation field construction and site supervision
09
Pre-Commissioning & Commissioning
System leak tests, loop checks, start-up procedures, operator training and initial operations
10
Performance Testing & Optimisation
Performance testing against design basis, troubleshooting and long-term plant optimisation
Concept-to-Commissioning Project Delivery
Every project follows a structured engineering workflow designed to minimise technical risk and ensure predictable project execution.
1Evaluate
2Develop
3Engineer
4Procure
5Fabricate
6Install
7Commission
8Optimise
This disciplined approach allows us to maintain technical consistency across every stage of the project while delivering plants that achieve the desired capacity, product quality and operational reliability.
Why Clients Choose Balaji Consultants
Specialised experience in used-oil re-refining
Multiple process routes rather than dependence on a single technology
Technology selection based on feedstock and required product quality
Process engineering integrated with practical equipment design
Robust plant construction engineered for industrial operation
Experience with batch, semi-continuous and continuous re-refining systems
Brownfield revamps and capacity upgrades
Commissioning, troubleshooting and long-term plant optimisation
Selective project-delivery capability for related process industries
Discuss a Project
Share your feedstock, capacity, product specification and site requirements with our engineering team.
Selective Third-Party Technology Assignments
Although our project-delivery capability is primarily centred on technologies developed and implemented directly by Balaji Consultants, we may selectively undertake engineering or EPC assignments based on technology developed or licensed by others where the technology package, design responsibilities and project interfaces are clearly defined. Such assignments are evaluated individually and represent a small, selective part of our overall project activity.